GeKu Automation - Front Page News
Read All About it!! Our installation at Brockhouse Forge has made the front page of Midlands Based E & S Business Finance news paper! The news article features the installation which was designed, built & Installed by GeKu Automation earli...
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Geku Channel Partner of the Year
Geku are pleased to announce  selection as Kuka's Channel Partner of the Year!  The award was given at the end of Kuka UK's recent anual partner seminar held at the companies UK headquarters in Halesowen. Kuka's Tony Dowling, who pr...
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ISO 9001 Accredited
Geku Automation are pleased to announce accreditation of  ISO 9001.  Sales Director Nigel Richardson said;   "This is a credit to all of our employees and rewards our efficiencies in both administration&nb...
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Phone Card Packing

Geku Automation have supplied a complex installation,  which identifies various phone card designs, (all supplied from a common production line), before packing each unique design into an individual cardboard container.

The system, including 4 robots and periphial equipment, was delivered into a major printing company located in the Yorkshire Dales. The company specialise in phone card production and manufacture phone cards from both card and plastic. Since installation, considerable labour savings and quality improvements have been achieved.

The phone cards are sent through a guillotine and are then pushed through a ram to achieve the correct profile. The cards are then sperated into pre-counted blocks and presented to a pick and place robot which transfers them onto a servo conveyor. This precisley indexes them into the next sation which includes a vision system for card identification and two high speed 3-axis servo robots which pack the cards into the appropiate cardboard cartons.

Once a carton is full, it is indexed towards the last robot in the cell which picks the carton and presents it to a metronix printer which ink jets the relevant production data onto the side of the carton. The  robot then places it onto a conveyor for transfer into a shrink wrap machine. The whole system, including all four robots and the PLC logic, is  managed from one Siemens controller which through a single HMI panel allows programming and presents high level diagnostics to the operator. 

 

Key Benefits:
  • Labour Intensive
  • Increased productivity